loose air intake temp flap

Archived posts from the 2 Cylinder Hondas Yahoo Group
richmccolman
Posts: 39
Joined: Wed Jun 20, 2012 9:47 am

Re: loose air intake temp flap

Post by richmccolman »

Glad to help, Laurie, and good luck finding the spring. Let me know if you have trouble getting what you need -- if so, I'll be happy to send you my extra one.
Richard
--- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> Hi Richard,
> Thanks for the spring info.There is a Lowe's about 45 min from me(live sort of in the boonie's).I'll check it out the next time i'm out that way. Might have weather coming our way on friday... not ready for it yet!! I'll keep your post and let you know if i have any probs.Thanx for the offer of your second spring, that's so nice.One thing about Honda Baby Car people is that they are very sharing and giving.
> Thank You,Laurie
> ----- Original Message -----
> From: richmccolman
> To:
2cylinderhondas@yahoogroups.com
> Sent: Monday, November 05, 2012 4:55 PM
> Subject: [2cylinderhondas] Re: loose air intake temp flap
> Hi Laurie - The spring I got is 3/8" x 2" x .035". (That's 3/8" diameter, 2" long including the loop-hooks on the ends, with the spring's wire diameter of .035".) The safe working load is 0.94 lbs.
> Do you have any Lowe's home improvement stores in your area? (It looks like most of the Lowe's stores in AZ are clustered around Phoenix and Tucson, with one in Prescott and one in Show Low.) If so, you might be able to get the same exact item I did - a two-pack of these springs. If not, and if you can't find a good source of similar springs somewhere else, let me know and I'd be happy to send you the second one out of my two-pack.
> Note that the lower attachment point for the spring -- a little tab with a tiny notch that hangs below the opening to the air cleaner intake -- might need to be bent slightly forward or rearward to allow the flap to stay firmly open when opened with the lever and also stay firmly closed when closed with the lever. (You'll see what I mean if this turns out to be an issue for you.) It's simple to bend it to the right position, and will be necessary if the tab had ever gotten bent out of its optimal position at some time in the past, as mine was.
> Richard
> --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > Rich,what size spring did you get? My car was bought restored but the guy i bought it from disabled the flap so it just 'flaps'.Getting cold here in No.Az.Only drive the car every couple of weeks but i would like it in working order.Thanx,Laurie + 1972 Honda z600 Coupr.
> > ----- Original Message -----
> > From: richmccolman
> > To:
2cylinderhondas@yahoogroups.com
> > Sent: Sunday, November 04, 2012 9:28 AM
> > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > Bought a spring at Lowe's and put it on -- temp control lever/flap works great now.
> > Thanks for the input!
> > Richard
> > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > Ahh, yes -- I see now. Thanks for pointing me in the right direction on that. I suspected that those crimps on the lever may have been intended as a retainer for the spring hook, but wasn't sure. This is confirmation.
> > > Now I just have to figure out what sort of spring to use. I may end up having to buy several in a particular length range -- ones with different amounts of tension -- and see what works best.
> > > Thanks again,
> > > Richard
> > > --- In
2cylinderhondas@yahoogroups.com
, "twincarb600" wrote:
> > > > The spring will mount or go around the rod just up from the pivot point where it is horizonal. if you look close you can see crimp marks on the shaft to keep it from sliding off that section of rod. If you look at figure 2-62 in the Coupe Maintenance manual you can see a picture that might help. It also shows on page 29 of the Coupe owners manual.
> > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > Okay, here's what will seem to some like a dumb question:
> > > > > Does the upper end of the spring attach to the intake air temp control lever where it pivots -- the part of the lever at the rotational axis -- or it is attached further up/out on the lever handle? (I'm trying to figure out whether the spring merely pulls down on the pivoting shaft all the time to bind it a little and keep it from moving due simply to friction, or whether the spring biases the lever toward either one end position of the lever's range of rotation or the other, forcing it to rotate to one extreme of rotation or the other once it's pushed by hand.)
> > > > > I looked for images that would show where the upper end of the spring attaches, but none were clear and close enough to show this in detail. The parts breakdown is of no real use, of course, because it shows an exploded view, with all the parts separated from each other.
> > > > > If I had the original spring in hand, I think I'd be able to figure all this out based upon the spring's length and tension characteristics, but I'm actually missing the spring. My thought was to try finding a few generic spring replacements and try them one-at-a-time. But since I don't know for sure where the original spring was supposed to attach to the lever, I'm not sure what length and tension comes close to being correct.
> > > > > Apologies for my ignorance - guidance would be appreciated!
> > > > > Thanks,
> > > > > Richard
> > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > Oh, wow - thanks a bunch for pointing that out! Indeed there is no spring there. Didn't even realize I was missing a part.
> > > > > > Now I just have to go about finding that spring, or a generic one with similar length & tension. I wonder if anyone has any pointers on a source for one...
> > > > > > Richard
> > > > > > --- In
2cylinderhondas@yahoogroups.com
, "twincarb600" wrote:
> > > > > > > Or you could replace the missing spring that was suppose to hold between summer/winter.
> > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > > > Hi guys - the rubber air intake temperature control flap on my air cleaner is loose to the point that I can set the flap for the cold-weather position (needed now that it's getting colder here in NC), but within a couple of minutes of vibration with the engine running, the flap will flop open to the warm-weather position. It looks like, over time, the rubber flap may have contracted just enough that the portion surrounding the metal temp control lever shaft is no longer a snug fit between the two sides of the sheet-metal intake snoot of the air cleaner.
> > > > > > > > I'm contemplating eliminating the slack by cutting a slot into one side of a small flat washer and jamming the washer between the flap's pivot (and around the metal handle shaft) on one side and the adjacent side of the intake snoot. Another option, I suppose, would be to squeeze the two sides of the intake snoot together with a large pair of vice grips just enough to re-establish mechanical tension between the snoot and the rubber flap. But before I do either of these things, I wanted to check and see if anyone on the list has dealt with this sort of problem in a better way.
> > > > > > > > Thanks in advance,
> > > > > > > > Richard
Laurie
Posts: 15
Joined: Thu Jun 14, 2012 10:28 am

Re: loose air intake temp flap

Post by Laurie »

Thanx again ,Richard
I'll let you know if i run in to any probs. Is your car a Coupe? What color? Mine is Green,,just like the one i bought in 1972.
Bumper is different as it's manufacter date is 11/71.But was sold as a 72.
H'ppy Honda'ing,Laurie
> ----- Original Message -----
> From:
> richmccolman
> To:
> 2cylinderhondas@yahoogroups.com
> Sent:
> Monday, November 05, 2012 7:04
> PM
> Subject:
> [2cylinderhondas] Re: loose air
> intake temp flap
> Glad to help, Laurie, and good luck finding the spring. Let me know if you > have trouble getting what you need -- if so, I'll be happy to send you my > extra one.
> Richard
> --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > Hi Richard,
> Thanks for the spring info.There is a Lowe's about 45 min from me(live sort of > in the boonie's).I'll check it out the next time i'm out that way. Might have > weather coming our way on friday... not ready for it yet!! I'll keep your post > and let you know if i have any probs.Thanx for the offer of your second > spring, that's so nice.One thing about Honda Baby Car people is that they are > very sharing and giving.
> > Thank You,Laurie
> > ----- Original
> Message -----
> > From: richmccolman
> > To:
> 2cylinderhondas@yahoogroups.com
> > Sent: Monday, November 05, 2012 4:55 PM
> > Subject:
> [2cylinderhondas] Re: loose air intake temp flap
> > Hi Laurie - The spring I got is 3/8" x 2" x .035". (That's 3/8" > diameter, 2" long including the loop-hooks on the ends, with the spring's wire > diameter of .035".) The safe working load is 0.94 lbs.
> > Do you
> have any Lowe's home improvement stores in your area? (It looks like most of > the Lowe's stores in AZ are clustered around Phoenix and Tucson, with one in > Prescott and one in Show Low.) If so, you might be able to get the same exact > item I did - a two-pack of these springs. If not, and if you can't find a good > source of similar springs somewhere else, let me know and I'd be happy to send > you the second one out of my two-pack.
> > Note that the lower
> attachment point for the spring -- a little tab with a tiny notch that hangs > below the opening to the air cleaner intake -- might need to be bent slightly > forward or rearward to allow the flap to stay firmly open when opened with the > lever and also stay firmly closed when closed with the lever. (You'll see what > I mean if this turns out to be an issue for you.) It's simple to bend it to > the right position, and will be necessary if the tab had ever gotten bent out > of its optimal position at some time in the past, as mine was.
> > Richard
> > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > > Rich,what size
> spring did you get? My car was bought restored but the guy i bought it from > disabled the flap so it just 'flaps'.Getting cold here in No.Az.Only drive the > car every couple of weeks but i would like it in working order.Thanx,Laurie + > 1972 Honda z600 Coupr.
> > > ----- Original Message -----
> From: richmccolman
> > > To:
> 2cylinderhondas@yahoogroups.com
> > > Sent: Sunday, November 04, 2012 9:28 AM
> > > Subject:
> [2cylinderhondas] Re: loose air intake temp flap
> > > Bought a spring at Lowe's and put it on -- temp
> control lever/flap works great now.
> > > Thanks for the
> input!
> > > Richard
> > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > Ahh, yes -- I see now. Thanks for pointing me in the right direction on > that. I suspected that those crimps on the lever may have been intended as a > retainer for the spring hook, but wasn't sure. This is confirmation.
> > > > Now I just have to figure out what sort of spring
> to use. I may end up having to buy several in a particular length range -- > ones with different amounts of tension -- and see what works best.
> > > > Thanks again,
> > Richard
> > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "twincarb600" wrote:
> > > The spring will mount or go around the rod just up from the pivot > point where it is horizonal. if you look close you can see crimp marks on the > shaft to keep it from sliding off that section of rod. If you look at figure > 2-62 in the Coupe Maintenance manual you can see a picture that might help. It > also shows on page 29 of the Coupe owners manual.
> > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > Okay, here's what will seem to some like a
> dumb question:
> > > > > > Does
> the upper end of the spring attach to the intake air temp control lever where > it pivots -- the part of the lever at the rotational axis -- or it is attached > further up/out on the lever handle? (I'm trying to figure out whether the > spring merely pulls down on the pivoting shaft all the time to bind it a > little and keep it from moving due simply to friction, or whether the spring > biases the lever toward either one end position of the lever's range of > rotation or the other, forcing it to rotate to one extreme of rotation or the > other once it's pushed by hand.)
> > > > I looked for images that would show where the upper end of the > spring attaches, but none were clear and close enough to show this in detail.
> The parts breakdown is of no real use, of course, because it shows an exploded > view, with all the parts separated from each other.
> > > > > > If I had the original spring in hand, I
> think I'd be able to figure all this out based upon the spring's length and > tension characteristics, but I'm actually missing the spring. My thought was > to try finding a few generic spring replacements and try them one-at-a-time.
> But since I don't know for sure where the original spring was supposed to > attach to the lever, I'm not sure what length and tension comes close to being > correct.
> > > > > > Apologies
> for my ignorance - guidance would be appreciated!
> > > > > > Thanks,
> > > > Richard
> > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > > Oh, wow - thanks a bunch for pointing
> that out! Indeed there is no spring there. Didn't even realize I was missing a > part.
> > > > > > > Now I
> just have to go about finding that spring, or a generic one with similar > length & tension. I wonder if anyone has any pointers on a source for > one...
> Richard
> > > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "twincarb600" wrote:
> > > > > > > > Or you could replace the missing
> spring that was suppose to hold between summer/winter.
> > > > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > > > > Hi guys - the rubber air
> intake temperature control flap on my air cleaner is loose to the point that I > can set the flap for the cold-weather position (needed now that it's getting > colder here in NC), but within a couple of minutes of vibration with the > engine running, the flap will flop open to the warm-weather position. It looks > like, over time, the rubber flap may have contracted just enough that the > portion surrounding the metal temp control lever shaft is no longer a snug fit > between the two sides of the sheet-metal intake snoot of the air > cleaner.
> > > > > I'm contemplating eliminating the slack by cutting a slot > into one side of a small flat washer and jamming the washer between the flap's > pivot (and around the metal handle shaft) on one side and the adjacent side of > the intake snoot. Another option, I suppose, would be to squeeze the two sides > of the intake snoot together with a large pair of vice grips just enough to > re-establish mechanical tension between the snoot and the rubber flap. But > before I do either of these things, I wanted to check and see if anyone on the > list has dealt with this sort of problem in a better way.
> > > > > > > > > Thanks in
> advance,
> > > > > Richard
richmccolman
Posts: 39
Joined: Wed Jun 20, 2012 9:47 am

Re: loose air intake temp flap

Post by richmccolman »

Hi Laurie -- yes, I have a coupe -- it's pop orange. I owned a pale yellow sedan back in the '70s. I always thought the coupes were especially cute, so that's what I went for when the "600 bug" came back and bit me a couple of years ago.
Good luck - Richard
--- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> Thanx again ,Richard
> I'll let you know if i run in to any probs. Is your car a Coupe? What color? Mine is Green,,just like the one i bought in 1972. Bumper is different as it's manufacter date is 11/71.But was sold as a 72.
> H'ppy Honda'ing,Laurie
> ----- Original Message -----
> From: richmccolman
> To:
2cylinderhondas@yahoogroups.com
> Sent: Monday, November 05, 2012 7:04 PM
> Subject: [2cylinderhondas] Re: loose air intake temp flap
> Glad to help, Laurie, and good luck finding the spring. Let me know if you have trouble getting what you need -- if so, I'll be happy to send you my extra one.
> Richard
> --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > Hi Richard,
> > Thanks for the spring info.There is a Lowe's about 45 min from me(live sort of in the boonie's).I'll check it out the next time i'm out that way. Might have weather coming our way on friday... not ready for it yet!! I'll keep your post and let you know if i have any probs.Thanx for the offer of your second spring, that's so nice.One thing about Honda Baby Car people is that they are very sharing and giving.
> > Thank You,Laurie
> > ----- Original Message -----
> > From: richmccolman
> > To:
2cylinderhondas@yahoogroups.com
> > Sent: Monday, November 05, 2012 4:55 PM
> > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > Hi Laurie - The spring I got is 3/8" x 2" x .035". (That's 3/8" diameter, 2" long including the loop-hooks on the ends, with the spring's wire diameter of .035".) The safe working load is 0.94 lbs.
> > Do you have any Lowe's home improvement stores in your area? (It looks like most of the Lowe's stores in AZ are clustered around Phoenix and Tucson, with one in Prescott and one in Show Low.) If so, you might be able to get the same exact item I did - a two-pack of these springs. If not, and if you can't find a good source of similar springs somewhere else, let me know and I'd be happy to send you the second one out of my two-pack.
> > Note that the lower attachment point for the spring -- a little tab with a tiny notch that hangs below the opening to the air cleaner intake -- might need to be bent slightly forward or rearward to allow the flap to stay firmly open when opened with the lever and also stay firmly closed when closed with the lever. (You'll see what I mean if this turns out to be an issue for you.) It's simple to bend it to the right position, and will be necessary if the tab had ever gotten bent out of its optimal position at some time in the past, as mine was.
> > Richard
> > --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > > Rich,what size spring did you get? My car was bought restored but the guy i bought it from disabled the flap so it just 'flaps'.Getting cold here in No.Az.Only drive the car every couple of weeks but i would like it in working order.Thanx,Laurie + 1972 Honda z600 Coupr.
> > > ----- Original Message -----
> > > From: richmccolman
> > > To:
2cylinderhondas@yahoogroups.com
> > > Sent: Sunday, November 04, 2012 9:28 AM
> > > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > Bought a spring at Lowe's and put it on -- temp control lever/flap works great now.
> > > Thanks for the input!
> > > Richard
> > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > Ahh, yes -- I see now. Thanks for pointing me in the right direction on that. I suspected that those crimps on the lever may have been intended as a retainer for the spring hook, but wasn't sure. This is confirmation.
> > > > Now I just have to figure out what sort of spring to use. I may end up having to buy several in a particular length range -- ones with different amounts of tension -- and see what works best.
> > > > Thanks again,
> > > > Richard
> > > > --- In
2cylinderhondas@yahoogroups.com
, "twincarb600" wrote:
> > > > > The spring will mount or go around the rod just up from the pivot point where it is horizonal. if you look close you can see crimp marks on the shaft to keep it from sliding off that section of rod. If you look at figure 2-62 in the Coupe Maintenance manual you can see a picture that might help. It also shows on page 29 of the Coupe owners manual.
> > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > Okay, here's what will seem to some like a dumb question:
> > > > > > Does the upper end of the spring attach to the intake air temp control lever where it pivots -- the part of the lever at the rotational axis -- or it is attached further up/out on the lever handle? (I'm trying to figure out whether the spring merely pulls down on the pivoting shaft all the time to bind it a little and keep it from moving due simply to friction, or whether the spring biases the lever toward either one end position of the lever's range of rotation or the other, forcing it to rotate to one extreme of rotation or the other once it's pushed by hand.)
> > > > > > I looked for images that would show where the upper end of the spring attaches, but none were clear and close enough to show this in detail. The parts breakdown is of no real use, of course, because it shows an exploded view, with all the parts separated from each other.
> > > > > > If I had the original spring in hand, I think I'd be able to figure all this out based upon the spring's length and tension characteristics, but I'm actually missing the spring. My thought was to try finding a few generic spring replacements and try them one-at-a-time. But since I don't know for sure where the original spring was supposed to attach to the lever, I'm not sure what length and tension comes close to being correct.
> > > > > > Apologies for my ignorance - guidance would be appreciated!
> > > > > > Thanks,
> > > > > > Richard
> > > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > > Oh, wow - thanks a bunch for pointing that out! Indeed there is no spring there. Didn't even realize I was missing a part.
> > > > > > > Now I just have to go about finding that spring, or a generic one with similar length & tension. I wonder if anyone has any pointers on a source for one...
> > > > > > > Richard
> > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "twincarb600" wrote:
> > > > > > > > Or you could replace the missing spring that was suppose to hold between summer/winter.
> > > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > > > > Hi guys - the rubber air intake temperature control flap on my air cleaner is loose to the point that I can set the flap for the cold-weather position (needed now that it's getting colder here in NC), but within a couple of minutes of vibration with the engine running, the flap will flop open to the warm-weather position. It looks like, over time, the rubber flap may have contracted just enough that the portion surrounding the metal temp control lever shaft is no longer a snug fit between the two sides of the sheet-metal intake snoot of the air cleaner.
> > > > > > > > > I'm contemplating eliminating the slack by cutting a slot into one side of a small flat washer and jamming the washer between the flap's pivot (and around the metal handle shaft) on one side and the adjacent side of the intake snoot. Another option, I suppose, would be to squeeze the two sides of the intake snoot together with a large pair of vice grips just enough to re-establish mechanical tension between the snoot and the rubber flap. But before I do either of these things, I wanted to check and see if anyone on the list has dealt with this sort of problem in a better way.
> > > > > > > > > Thanks in advance,
> > > > > > > > > Richard
Laurie
Posts: 15
Joined: Thu Jun 14, 2012 10:28 am

Re: loose air intake temp flap

Post by Laurie »

Hi Richard,
Of all the cool cars i've had and let go,the Honda was the car i missed the most.Drove my original from Ca.to Toronto, Canada and back i n 74'.Spent the summer at our family cottage. Had a blast! Vowed i would someday have another.I do now ,and love just seeing her profile under her cover in my garage.Kisses to my Baby car. We were in our 4th of July parade here in Prescott,Az.WOW! What a reception from radio broadcasts,TV etc.I belong to Prescott Antique Car Club.My car won in a car show against Bill Colfords car.Not sure if you know him,but he is a Honda guy.He was the main instrument to my finding my car.
 Sorry to blather on and on.Too many stories...(fun stuff). Take Care and Love your Baby ,Laurie
> From:
> richmccolman
> To:
> 2cylinderhondas@yahoogroups.com
> Sent:
> Tuesday, November 06, 2012 4:15
> AM
> Subject:
> [2cylinderhondas] Re: loose air
> intake temp flap
> Hi Laurie -- yes, I have a coupe -- it's pop orange. I owned a pale yellow > sedan back in the '70s. I always thought the coupes were especially cute, so > that's what I went for when the "600 bug" came back and bit me a couple of > years ago.
> Good luck - Richard
> --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > Thanx again
> ,Richard
> > I'll let you know if i run in to any probs. Is your car a > Coupe? What color? Mine is Green,,just like the one i bought in 1972. Bumper > is different as it's manufacter date is 11/71.But was sold as a 72.
> H'ppy Honda'ing,Laurie
> > ----- Original Message -----
> > From:
> richmccolman
> > To:
> 2cylinderhondas@yahoogroups.com
> > Sent: Monday, November 05, 2012 7:04 PM
> > Subject:
> [2cylinderhondas] Re: loose air intake temp flap
> > Glad to help, Laurie, and good luck finding the spring. Let me know > if you have trouble getting what you need -- if so, I'll be happy to send you > my extra one.
> > Richard
> > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > > Hi
> Richard,
> > > Thanks for the spring info.There is a Lowe's about 45
> min from me(live sort of in the boonie's).I'll check it out the next time i'm > out that way. Might have weather coming our way on friday... not ready for it > yet!! I'll keep your post and let you know if i have any probs.Thanx for the > offer of your second spring, that's so nice.One thing about Honda Baby Car > people is that they are very sharing and giving.
> > > Thank
> You,Laurie
> > > ----- Original Message -----
> > > From:
> richmccolman
> > > To:
> 2cylinderhondas@yahoogroups.com
> > > Sent: Monday, November 05, 2012 4:55 PM
> > > Subject:
> [2cylinderhondas] Re: loose air intake temp flap
> > > Hi Laurie - The spring I got is 3/8" x 2" x .035".
> (That's 3/8" diameter, 2" long including the loop-hooks on the ends, with the > spring's wire diameter of .035".) The safe working load is 0.94 lbs.
> > > Do you have any Lowe's home improvement stores in your > area? (It looks like most of the Lowe's stores in AZ are clustered around > Phoenix and Tucson, with one in Prescott and one in Show Low.) If so, you > might be able to get the same exact item I did - a two-pack of these springs.
> If not, and if you can't find a good source of similar springs somewhere else, > let me know and I'd be happy to send you the second one out of my > two-pack.
> > > Note that the lower attachment point for
> the spring -- a little tab with a tiny notch that hangs below the opening to > the air cleaner intake -- might need to be bent slightly forward or rearward > to allow the flap to stay firmly open when opened with the lever and also stay > firmly closed when closed with the lever. (You'll see what I mean if this > turns out to be an issue for you.) It's simple to bend it to the right > position, and will be necessary if the tab had ever gotten bent out of its > optimal position at some time in the past, as mine was.
> > Richard
> > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> Rich,what size spring did you get? My car was bought restored but the guy i > bought it from disabled the flap so it just 'flaps'.Getting cold here in > No.Az.Only drive the car every couple of weeks but i would like it in working > order.Thanx,Laurie + 1972 Honda z600 Coupr.
> > > > ----- Original
> Message -----
> > > > From: richmccolman
> > > > To:
> 2cylinderhondas@yahoogroups.com
> > > > Sent: Sunday, November 04, 2012 9:28 AM
> Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > > Bought a spring at
> Lowe's and put it on -- temp control lever/flap works great now.
> > > > Thanks for the input!
> > Richard
> > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > Ahh, yes -- I see now. Thanks for pointing me in the right > direction on that. I suspected that those crimps on the lever may have been > intended as a retainer for the spring hook, but wasn't sure. This is > confirmation.
> > > > > Now I just have
> to figure out what sort of spring to use. I may end up having to buy several > in a particular length range -- ones with different amounts of tension -- and > see what works best.
> > > > > Thanks
> again,
> > > > > Richard
> > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "twincarb600" wrote:
> > > > > The spring will mount or go around the rod just up from > the pivot point where it is horizonal. if you look close you can see crimp > marks on the shaft to keep it from sliding off that section of rod. If you > look at figure 2-62 in the Coupe Maintenance manual you can see a picture that > might help. It also shows on page 29 of the Coupe owners manual.
> > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > > Okay, here's what will seem to some like
> a dumb question:
> > Does the upper end of the spring attach to the intake air temp control > lever where it pivots -- the part of the lever at the rotational axis -- or it > is attached further up/out on the lever handle? (I'm trying to figure out > whether the spring merely pulls down on the pivoting shaft all the time to > bind it a little and keep it from moving due simply to friction, or whether > the spring biases the lever toward either one end position of the lever's > range of rotation or the other, forcing it to rotate to one extreme of > rotation or the other once it's pushed by hand.)
> > > > > > > I looked for images that would show
> where the upper end of the spring attaches, but none were clear and close > enough to show this in detail. The parts breakdown is of no real use, of > course, because it shows an exploded view, with all the parts separated from > each other.
> If I had the original spring in hand, I think I'd be able to figure all this > out based upon the spring's length and tension characteristics, but I'm > actually missing the spring. My thought was to try finding a few generic > spring replacements and try them one-at-a-time. But since I don't know for > sure where the original spring was supposed to attach to the lever, I'm not > sure what length and tension comes close to being correct.
> > > > > > > Apologies for my ignorance -
> guidance would be appreciated!
> > > > > Thanks,
> > > > > Richard
> > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > > > Oh, wow - thanks a bunch for
> pointing that out! Indeed there is no spring there. Didn't even realize I was > missing a part.
> > > > Now I just have to go about finding that spring, or a generic > one with similar length & tension. I wonder if anyone has any pointers on > a source for one...
> > > > > Richard
> > > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "twincarb600" wrote:
> > > > > > > > > Or you could replace the
> missing spring that was suppose to hold between summer/winter.
> > > > > > > > > ---
> In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > > > > > Hi guys - the
> rubber air intake temperature control flap on my air cleaner is loose to the > point that I can set the flap for the cold-weather position (needed now that > it's getting colder here in NC), but within a couple of minutes of vibration > with the engine running, the flap will flop open to the warm-weather position.
> It looks like, over time, the rubber flap may have contracted just enough that > the portion surrounding the metal temp control lever shaft is no longer a snug > fit between the two sides of the sheet-metal intake snoot of the air > cleaner.
> > > > > > > I'm contemplating eliminating the slack by
> cutting a slot into one side of a small flat washer and jamming the washer > between the flap's pivot (and around the metal handle shaft) on one side and > the adjacent side of the intake snoot. Another option, I suppose, would be to > squeeze the two sides of the intake snoot together with a large pair of vice > grips just enough to re-establish mechanical tension between the snoot and the > rubber flap. But before I do either of these things, I wanted to check and see > if anyone on the list has dealt with this sort of problem in a better > way.
> > > > > > Thanks in advance,
> Richard
richmccolman
Posts: 39
Joined: Wed Jun 20, 2012 9:47 am

Re: loose air intake temp flap

Post by richmccolman »

Great stories, Laurie! I bet the trip to Toronto and in a Honda 600 was quite an experience.
Best of luck with your coupe. Let me know how you fare finding a spring.
Take care,
Richard
--- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> Hi Richard,
> Of all the cool cars i've had and let go,the Honda was the car i missed the most.Drove my original from Ca.to Toronto, Canada and back i n 74'.Spent the summer at our family cottage. Had a blast! Vowed i would someday have another.I do now ,and love just seeing her profile under her cover in my garage.Kisses to my Baby car. We were in our 4th of July parade here in Prescott,Az.WOW! What a reception from radio broadcasts,TV etc.I belong to Prescott Antique Car Club.My car won in a car show against Bill Colfords car.Not sure if you know him,but he is a Honda guy.He was the main instrument to my finding my car. Sorry to blather on and on.Too many stories...(fun stuff). Take Care and Love your Baby ,Laurie
> From: richmccolman
> To:
2cylinderhondas@yahoogroups.com
> Sent: Tuesday, November 06, 2012 4:15 AM
> Subject: [2cylinderhondas] Re: loose air intake temp flap
> Hi Laurie -- yes, I have a coupe -- it's pop orange. I owned a pale yellow sedan back in the '70s. I always thought the coupes were especially cute, so that's what I went for when the "600 bug" came back and bit me a couple of years ago.
> Good luck - Richard
> --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > Thanx again ,Richard
> > I'll let you know if i run in to any probs. Is your car a Coupe? What color? Mine is Green,,just like the one i bought in 1972. Bumper is different as it's manufacter date is 11/71.But was sold as a 72.
> > H'ppy Honda'ing,Laurie
> > ----- Original Message -----
> > From: richmccolman
> > To:
2cylinderhondas@yahoogroups.com
> > Sent: Monday, November 05, 2012 7:04 PM
> > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > Glad to help, Laurie, and good luck finding the spring. Let me know if you have trouble getting what you need -- if so, I'll be happy to send you my extra one.
> > Richard
> > --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > > Hi Richard,
> > > Thanks for the spring info.There is a Lowe's about 45 min from me(live sort of in the boonie's).I'll check it out the next time i'm out that way. Might have weather coming our way on friday... not ready for it yet!! I'll keep your post and let you know if i have any probs.Thanx for the offer of your second spring, that's so nice.One thing about Honda Baby Car people is that they are very sharing and giving.
> > > Thank You,Laurie
> > > ----- Original Message -----
> > > From: richmccolman
> > > To:
2cylinderhondas@yahoogroups.com
> > > Sent: Monday, November 05, 2012 4:55 PM
> > > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > Hi Laurie - The spring I got is 3/8" x 2" x .035". (That's 3/8" diameter, 2" long including the loop-hooks on the ends, with the spring's wire diameter of .035".) The safe working load is 0.94 lbs.
> > > Do you have any Lowe's home improvement stores in your area? (It looks like most of the Lowe's stores in AZ are clustered around Phoenix and Tucson, with one in Prescott and one in Show Low.) If so, you might be able to get the same exact item I did - a two-pack of these springs. If not, and if you can't find a good source of similar springs somewhere else, let me know and I'd be happy to send you the second one out of my two-pack.
> > > Note that the lower attachment point for the spring -- a little tab with a tiny notch that hangs below the opening to the air cleaner intake -- might need to be bent slightly forward or rearward to allow the flap to stay firmly open when opened with the lever and also stay firmly closed when closed with the lever. (You'll see what I mean if this turns out to be an issue for you.) It's simple to bend it to the right position, and will be necessary if the tab had ever gotten bent out of its optimal position at some time in the past, as mine was.
> > > Richard
> > > --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > > > Rich,what size spring did you get? My car was bought restored but the guy i bought it from disabled the flap so it just 'flaps'.Getting cold here in No.Az.Only drive the car every couple of weeks but i would like it in working order.Thanx,Laurie + 1972 Honda z600 Coupr.
> > > > ----- Original Message -----
> > > > From: richmccolman
> > > > To:
2cylinderhondas@yahoogroups.com
> > > > Sent: Sunday, November 04, 2012 9:28 AM
> > > > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > > Bought a spring at Lowe's and put it on -- temp control lever/flap works great now.
> > > > Thanks for the input!
> > > > Richard
> > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > Ahh, yes -- I see now. Thanks for pointing me in the right direction on that. I suspected that those crimps on the lever may have been intended as a retainer for the spring hook, but wasn't sure. This is confirmation.
> > > > > Now I just have to figure out what sort of spring to use. I may end up having to buy several in a particular length range -- ones with different amounts of tension -- and see what works best.
> > > > > Thanks again,
> > > > > Richard
> > > > > --- In
2cylinderhondas@yahoogroups.com
, "twincarb600" wrote:
> > > > > > The spring will mount or go around the rod just up from the pivot point where it is horizonal. if you look close you can see crimp marks on the shaft to keep it from sliding off that section of rod. If you look at figure 2-62 in the Coupe Maintenance manual you can see a picture that might help. It also shows on page 29 of the Coupe owners manual.
> > > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > > Okay, here's what will seem to some like a dumb question:
> > > > > > > Does the upper end of the spring attach to the intake air temp control lever where it pivots -- the part of the lever at the rotational axis -- or it is attached further up/out on the lever handle? (I'm trying to figure out whether the spring merely pulls down on the pivoting shaft all the time to bind it a little and keep it from moving due simply to friction, or whether the spring biases the lever toward either one end position of the lever's range of rotation or the other, forcing it to rotate to one extreme of rotation or the other once it's pushed by hand.)
> > > > > > > I looked for images that would show where the upper end of the spring attaches, but none were clear and close enough to show this in detail. The parts breakdown is of no real use, of course, because it shows an exploded view, with all the parts separated from each other.
> > > > > > > If I had the original spring in hand, I think I'd be able to figure all this out based upon the spring's length and tension characteristics, but I'm actually missing the spring. My thought was to try finding a few generic spring replacements and try them one-at-a-time. But since I don't know for sure where the original spring was supposed to attach to the lever, I'm not sure what length and tension comes close to being correct.
> > > > > > > Apologies for my ignorance - guidance would be appreciated!
> > > > > > > Thanks,
> > > > > > > Richard
> > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > > > Oh, wow - thanks a bunch for pointing that out! Indeed there is no spring there. Didn't even realize I was missing a part.
> > > > > > > > Now I just have to go about finding that spring, or a generic one with similar length & tension. I wonder if anyone has any pointers on a source for one...
> > > > > > > > Richard
> > > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "twincarb600" wrote:
> > > > > > > > > Or you could replace the missing spring that was suppose to hold between summer/winter.
> > > > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > > > > > Hi guys - the rubber air intake temperature control flap on my air cleaner is loose to the point that I can set the flap for the cold-weather position (needed now that it's getting colder here in NC), but within a couple of minutes of vibration with the engine running, the flap will flop open to the warm-weather position. It looks like, over time, the rubber flap may have contracted just enough that the portion surrounding the metal temp control lever shaft is no longer a snug fit between the two sides of the sheet-metal intake snoot of the air cleaner.
> > > > > > > > > > I'm contemplating eliminating the slack by cutting a slot into one side of a small flat washer and jamming the washer between the flap's pivot (and around the metal handle shaft) on one side and the adjacent side of the intake snoot. Another option, I suppose, would be to squeeze the two sides of the intake snoot together with a large pair of vice grips just enough to re-establish mechanical tension between the snoot and the rubber flap. But before I do either of these things, I wanted to check and see if anyone on the list has dealt with this sort of problem in a better way.
> > > > > > > > > > Thanks in advance,
> > > > > > > > > > Richard
Laurie
Posts: 15
Joined: Thu Jun 14, 2012 10:28 am

Re: loose air intake temp flap

Post by Laurie »

Richard,
That was a once in a lifetime trip! Honda never even hiccuped.Didn't like the altitude much going up to Flagstaff, but we did it.Runs fine here at altitude (5400-5600ft)Now just have to do something about my wiper motor.It groans when turned on.Bought a refurbished one from Ray Cave.Now just have to talk with my mechanic.
Take care,Laurie Original Message -----
> From:
> richmccolman
> To:
> 2cylinderhondas@yahoogroups.com
> Sent:
> Wednesday, November 07, 2012 4:46
> AM
> Subject:
> [2cylinderhondas] Re: loose air
> intake temp flap
> Great stories, Laurie! I bet the trip to Toronto and in a Honda 600 was > quite an experience.
> Best of luck with your coupe. Let me know how you
> fare finding a spring.
> Take care,
> Richard
> --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > Hi Richard,
> > Of
> all the cool cars i've had and let go,the Honda was the car i missed the > most.Drove my original from Ca.to Toronto, Canada and back i n 74'.Spent the > summer at our family cottage. Had a blast! Vowed i would someday have > another.I do now ,and love just seeing her profile under her cover in my > garage.Kisses to my Baby car. We were in our 4th of July parade here in > Prescott,Az.WOW! What a reception from radio broadcasts,TV etc.I belong to > Prescott Antique Car Club.My car won in a car show against Bill Colfords > car.Not sure if you know him,but he is a Honda guy.He was the main instrument > to my finding my car. Sorry to blather on and on.Too many stories...(fun > stuff). Take Care and Love your Baby ,Laurie > > From: richmccolman
> > To:
> 2cylinderhondas@yahoogroups.com
> > Sent: Tuesday, November 06, 2012 4:15 AM
> > Subject:
> [2cylinderhondas] Re: loose air intake temp flap
> > Hi Laurie -- yes, I have a coupe -- it's pop orange. I owned a pale > yellow sedan back in the '70s. I always thought the coupes were especially > cute, so that's what I went for when the "600 bug" came back and bit me a > couple of years ago.
> > Good luck - Richard
> > ---
> In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > > Thanx again
> ,Richard
> > > I'll let you know if i run in to any probs. Is your car > a Coupe? What color? Mine is Green,,just like the one i bought in 1972. Bumper > is different as it's manufacter date is 11/71.But was sold as a 72.
> > H'ppy Honda'ing,Laurie
> > > ----- Original Message -----
> > From: richmccolman
> > > To:
> 2cylinderhondas@yahoogroups.com
> > > Sent: Monday, November 05, 2012 7:04 PM
> > > Subject:
> [2cylinderhondas] Re: loose air intake temp flap
> > > Glad to help, Laurie, and good luck finding the
> spring. Let me know if you have trouble getting what you need -- if so, I'll > be happy to send you my extra one.
> > > Richard
> > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > > > Hi
> Richard,
> > > > Thanks for the spring info.There is a Lowe's about
> 45 min from me(live sort of in the boonie's).I'll check it out the next time > i'm out that way. Might have weather coming our way on friday... not ready for > it yet!! I'll keep your post and let you know if i have any probs.Thanx for > the offer of your second spring, that's so nice.One thing about Honda Baby Car > people is that they are very sharing and giving.
> > > > Thank
> You,Laurie
> > > > ----- Original Message -----
> From: richmccolman
> > > > To:
> 2cylinderhondas@yahoogroups.com
> > > > Sent: Monday, November 05, 2012 4:55 PM
> Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > > Hi Laurie - The
> spring I got is 3/8" x 2" x .035". (That's 3/8" diameter, 2" long including > the loop-hooks on the ends, with the spring's wire diameter of .035".) The > safe working load is 0.94 lbs.
> > > > Do you
> have any Lowe's home improvement stores in your area? (It looks like most of > the Lowe's stores in AZ are clustered around Phoenix and Tucson, with one in > Prescott and one in Show Low.) If so, you might be able to get the same exact > item I did - a two-pack of these springs. If not, and if you can't find a good > source of similar springs somewhere else, let me know and I'd be happy to send > you the second one out of my two-pack.
> Note that the lower attachment point for the spring -- a little tab with a > tiny notch that hangs below the opening to the air cleaner intake -- might > need to be bent slightly forward or rearward to allow the flap to stay firmly > open when opened with the lever and also stay firmly closed when closed with > the lever. (You'll see what I mean if this turns out to be an issue for you.) > It's simple to bend it to the right position, and will be necessary if the tab > had ever gotten bent out of its optimal position at some time in the past, as > mine was.
> > > > Richard
> > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > Rich,what size spring did you get? My car was bought restored but the guy > i bought it from disabled the flap so it just 'flaps'.Getting cold here in > No.Az.Only drive the car every couple of weeks but i would like it in working > order.Thanx,Laurie + 1972 Honda z600 Coupr.
> > > > > -----
> Original Message -----
> > > > > From: richmccolman
> > > > To:
> 2cylinderhondas@yahoogroups.com
> > > > > Sent: Sunday, November 04, 2012 9:28 AM
> > > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > Bought a spring at Lowe's and put it on -- temp control lever/flap > works great now.
> > > > > Thanks for the
> input!
> > > > > Richard
> > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > Ahh, yes -- I see now. Thanks for pointing me
> in the right direction on that. I suspected that those crimps on the lever may > have been intended as a retainer for the spring hook, but wasn't sure. This is > confirmation.
> > > > > > Now I
> just have to figure out what sort of spring to use. I may end up having to buy > several in a particular length range -- ones with different amounts of tension > -- and see what works best.
> > > Thanks again,
> > Richard
> > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "twincarb600" wrote:
> > > > > > > The spring will mount or go around the
> rod just up from the pivot point where it is horizonal. if you look close you > can see crimp marks on the shaft to keep it from sliding off that section of > rod. If you look at figure 2-62 in the Coupe Maintenance manual you can see a > picture that might help. It also shows on page 29 of the Coupe owners > manual.
> > > > > > > ---
> In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > > > Okay, here's what will seem to some
> like a dumb question:
> > > > > Does the upper end of the spring attach to the intake air > temp control lever where it pivots -- the part of the lever at the rotational > axis -- or it is attached further up/out on the lever handle? (I'm trying to > figure out whether the spring merely pulls down on the pivoting shaft all the > time to bind it a little and keep it from moving due simply to friction, or > whether the spring biases the lever toward either one end position of the > lever's range of rotation or the other, forcing it to rotate to one extreme of > rotation or the other once it's pushed by hand.)
> > > > > > > > I looked for images that
> would show where the upper end of the spring attaches, but none were clear and > close enough to show this in detail. The parts breakdown is of no real use, of > course, because it shows an exploded view, with all the parts separated from > each other.
> > > If I had the original spring in hand, I think I'd be able to figure > all this out based upon the spring's length and tension characteristics, but > I'm actually missing the spring. My thought was to try finding a few generic > spring replacements and try them one-at-a-time. But since I don't know for > sure where the original spring was supposed to attach to the lever, I'm not > sure what length and tension comes close to being correct.
> > > > > > > > Apologies for my
> ignorance - guidance would be appreciated!
> > > > > > > > Thanks,
> > > > > > > > Richard
> > > > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > > > > Oh, wow - thanks a bunch
> for pointing that out! Indeed there is no spring there. Didn't even realize I > was missing a part.
> > > > > > > Now I just have to go about finding that spring, > or a generic one with similar length & tension. I wonder if anyone has any > pointers on a source for one...
> > > > > > > > > Richard
> > > > > > > > > ---
> In
> 2cylinderhondas@yahoogroups.com
> ,
> "twincarb600" wrote:
> > > > > > > > > > Or you could replace
> the missing spring that was suppose to hold between summer/winter.
> > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > > > > > > Hi
> guys - the rubber air intake temperature control flap on my air cleaner is > loose to the point that I can set the flap for the cold-weather position > (needed now that it's getting colder here in NC), but within a couple of > minutes of vibration with the engine running, the flap will flop open to the > warm-weather position. It looks like, over time, the rubber flap may have > contracted just enough that the portion surrounding the metal temp control > lever shaft is no longer a snug fit between the two sides of the sheet-metal > intake snoot of the air cleaner.
> > > > > > > > > > > I'm
> contemplating eliminating the slack by cutting a slot into one side of a small > flat washer and jamming the washer between the flap's pivot (and around the > metal handle shaft) on one side and the adjacent side of the intake snoot.
> Another option, I suppose, would be to squeeze the two sides of the intake > snoot together with a large pair of vice grips just enough to re-establish > mechanical tension between the snoot and the rubber flap. But before I do > either of these things, I wanted to check and see if anyone on the list has > dealt with this sort of problem in a better way.
> Thanks in advance,
> > > > > > > > > > > Richard
richmccolman
Posts: 39
Joined: Wed Jun 20, 2012 9:47 am

Re: loose air intake temp flap

Post by richmccolman »

Laurie - Do you have many long inclines on the roads where you live? (I'm having visions of lots of 2nd- and 3rd-gear driving in a little Honda 600.) Or are you on a high plateau?
Good luck with your wiper motor!
Take care,
Richard
--- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> Richard,
> That was a once in a lifetime trip! Honda never even hiccuped.Didn't like the altitude much going up to Flagstaff, but we did it.Runs fine here at altitude (5400-5600ft)Now just have to do something about my wiper motor.It groans when turned on.Bought a refurbished one from Ray Cave.Now just have to talk with my mechanic.
> Take care,LaurieOriginal Message -----
> From: richmccolman
> To:
2cylinderhondas@yahoogroups.com
> Sent: Wednesday, November 07, 2012 4:46 AM
> Subject: [2cylinderhondas] Re: loose air intake temp flap
> Great stories, Laurie! I bet the trip to Toronto and in a Honda 600 was quite an experience.
> Best of luck with your coupe. Let me know how you fare finding a spring.
> Take care,
> Richard
> --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > Hi Richard,
> > Of all the cool cars i've had and let go,the Honda was the car i missed the most.Drove my original from Ca.to Toronto, Canada and back i n 74'.Spent the summer at our family cottage. Had a blast! Vowed i would someday have another.I do now ,and love just seeing her profile under her cover in my garage.Kisses to my Baby car. We were in our 4th of July parade here in Prescott,Az.WOW! What a reception from radio broadcasts,TV etc.I belong to Prescott Antique Car Club.My car won in a car show against Bill Colfords car.Not sure if you know him,but he is a Honda guy.He was the main instrument to my finding my car. Sorry to blather on and on.Too many stories...(fun stuff). Take Care and Love your Baby ,Laurie
> > From: richmccolman
> > To:
2cylinderhondas@yahoogroups.com
> > Sent: Tuesday, November 06, 2012 4:15 AM
> > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > Hi Laurie -- yes, I have a coupe -- it's pop orange. I owned a pale yellow sedan back in the '70s. I always thought the coupes were especially cute, so that's what I went for when the "600 bug" came back and bit me a couple of years ago.
> > Good luck - Richard
> > --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > > Thanx again ,Richard
> > > I'll let you know if i run in to any probs. Is your car a Coupe? What color? Mine is Green,,just like the one i bought in 1972. Bumper is different as it's manufacter date is 11/71.But was sold as a 72.
> > > H'ppy Honda'ing,Laurie
> > > ----- Original Message -----
> > > From: richmccolman
> > > To:
2cylinderhondas@yahoogroups.com
> > > Sent: Monday, November 05, 2012 7:04 PM
> > > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > Glad to help, Laurie, and good luck finding the spring. Let me know if you have trouble getting what you need -- if so, I'll be happy to send you my extra one.
> > > Richard
> > > --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > > > Hi Richard,
> > > > Thanks for the spring info.There is a Lowe's about 45 min from me(live sort of in the boonie's).I'll check it out the next time i'm out that way. Might have weather coming our way on friday... not ready for it yet!! I'll keep your post and let you know if i have any probs.Thanx for the offer of your second spring, that's so nice.One thing about Honda Baby Car people is that they are very sharing and giving.
> > > > Thank You,Laurie
> > > > ----- Original Message -----
> > > > From: richmccolman
> > > > To:
2cylinderhondas@yahoogroups.com
> > > > Sent: Monday, November 05, 2012 4:55 PM
> > > > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > > Hi Laurie - The spring I got is 3/8" x 2" x .035". (That's 3/8" diameter, 2" long including the loop-hooks on the ends, with the spring's wire diameter of .035".) The safe working load is 0.94 lbs.
> > > > Do you have any Lowe's home improvement stores in your area? (It looks like most of the Lowe's stores in AZ are clustered around Phoenix and Tucson, with one in Prescott and one in Show Low.) If so, you might be able to get the same exact item I did - a two-pack of these springs. If not, and if you can't find a good source of similar springs somewhere else, let me know and I'd be happy to send you the second one out of my two-pack.
> > > > Note that the lower attachment point for the spring -- a little tab with a tiny notch that hangs below the opening to the air cleaner intake -- might need to be bent slightly forward or rearward to allow the flap to stay firmly open when opened with the lever and also stay firmly closed when closed with the lever. (You'll see what I mean if this turns out to be an issue for you.) It's simple to bend it to the right position, and will be necessary if the tab had ever gotten bent out of its optimal position at some time in the past, as mine was.
> > > > Richard
> > > > --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > > > > Rich,what size spring did you get? My car was bought restored but the guy i bought it from disabled the flap so it just 'flaps'.Getting cold here in No.Az.Only drive the car every couple of weeks but i would like it in working order.Thanx,Laurie + 1972 Honda z600 Coupr.
> > > > > ----- Original Message -----
> > > > > From: richmccolman
> > > > > To:
2cylinderhondas@yahoogroups.com
> > > > > Sent: Sunday, November 04, 2012 9:28 AM
> > > > > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > > > Bought a spring at Lowe's and put it on -- temp control lever/flap works great now.
> > > > > Thanks for the input!
> > > > > Richard
> > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > Ahh, yes -- I see now. Thanks for pointing me in the right direction on that. I suspected that those crimps on the lever may have been intended as a retainer for the spring hook, but wasn't sure. This is confirmation.
> > > > > > Now I just have to figure out what sort of spring to use. I may end up having to buy several in a particular length range -- ones with different amounts of tension -- and see what works best.
> > > > > > Thanks again,
> > > > > > Richard
> > > > > > --- In
2cylinderhondas@yahoogroups.com
, "twincarb600" wrote:
> > > > > > > The spring will mount or go around the rod just up from the pivot point where it is horizonal. if you look close you can see crimp marks on the shaft to keep it from sliding off that section of rod. If you look at figure 2-62 in the Coupe Maintenance manual you can see a picture that might help. It also shows on page 29 of the Coupe owners manual.
> > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > > > Okay, here's what will seem to some like a dumb question:
> > > > > > > > Does the upper end of the spring attach to the intake air temp control lever where it pivots -- the part of the lever at the rotational axis -- or it is attached further up/out on the lever handle? (I'm trying to figure out whether the spring merely pulls down on the pivoting shaft all the time to bind it a little and keep it from moving due simply to friction, or whether the spring biases the lever toward either one end position of the lever's range of rotation or the other, forcing it to rotate to one extreme of rotation or the other once it's pushed by hand.)
> > > > > > > > I looked for images that would show where the upper end of the spring attaches, but none were clear and close enough to show this in detail. The parts breakdown is of no real use, of course, because it shows an exploded view, with all the parts separated from each other.
> > > > > > > > If I had the original spring in hand, I think I'd be able to figure all this out based upon the spring's length and tension characteristics, but I'm actually missing the spring. My thought was to try finding a few generic spring replacements and try them one-at-a-time. But since I don't know for sure where the original spring was supposed to attach to the lever, I'm not sure what length and tension comes close to being correct.
> > > > > > > > Apologies for my ignorance - guidance would be appreciated!
> > > > > > > > Thanks,
> > > > > > > > Richard
> > > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > > > > Oh, wow - thanks a bunch for pointing that out! Indeed there is no spring there. Didn't even realize I was missing a part.
> > > > > > > > > Now I just have to go about finding that spring, or a generic one with similar length & tension. I wonder if anyone has any pointers on a source for one...
> > > > > > > > > Richard
> > > > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "twincarb600" wrote:
> > > > > > > > > > Or you could replace the missing spring that was suppose to hold between summer/winter.
> > > > > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > > > > > > Hi guys - the rubber air intake temperature control flap on my air cleaner is loose to the point that I can set the flap for the cold-weather position (needed now that it's getting colder here in NC), but within a couple of minutes of vibration with the engine running, the flap will flop open to the warm-weather position. It looks like, over time, the rubber flap may have contracted just enough that the portion surrounding the metal temp control lever shaft is no longer a snug fit between the two sides of the sheet-metal intake snoot of the air cleaner.
> > > > > > > > > > > I'm contemplating eliminating the slack by cutting a slot into one side of a small flat washer and jamming the washer between the flap's pivot (and around the metal handle shaft) on one side and the adjacent side of the intake snoot. Another option, I suppose, would be to squeeze the two sides of the intake snoot together with a large pair of vice grips just enough to re-establish mechanical tension between the snoot and the rubber flap. But before I do either of these things, I wanted to check and see if anyone on the list has dealt with this sort of problem in a better way.
> > > > > > > > > > > Thanks in advance,
> > > > > > > > > > > Richard
Laurie
Posts: 15
Joined: Thu Jun 14, 2012 10:28 am

Re: loose air intake temp flap

Post by Laurie »

Hi Richard,
Prescott is a mile high city.But there are lots of ups and downs.We're not on a plateau.It is considered a mountain community because some areas go up to 6500 ft.I live at about 5300(Prescott County) and Prescott is at a mile.I usually just drive her to work every couple of weeks. There are areas i won't even go because i would have to downshift and that would probably tick people off behind me.Some areas i have to get a good run going.Definitely not an non-adjusting carburetor region.But i deal with it. I don't expect any more than the car can give. I'm still having a blast with her.Not going to worry about the wiper motor right now,especially going in to winter.Won't drive it in bad weather.She'll just be a garage queen that i adoringly look at.I am looking for a trailer,though that i can pull behind my RV.Chance of snow tonight.Where are you located?
Take Care,Laurie
> ----- Original Message -----
> From:
> richmccolman
> To:
> 2cylinderhondas@yahoogroups.com
> Sent:
> Friday, November 09, 2012 4:42
> AM
> Subject:
> [2cylinderhondas] Re: loose air
> intake temp flap
> Laurie - Do you have many long inclines on the roads where you live? (I'm > having visions of lots of 2nd- and 3rd-gear driving in a little Honda 600.) Or > are you on a high plateau?
> Good luck with your wiper motor!
> Take
> care,
> Richard
> --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > Richard,
> > That was
> a once in a lifetime trip! Honda never even hiccuped.Didn't like the altitude > much going up to Flagstaff, but we did it.Runs fine here at altitude > (5400-5600ft)Now just have to do something about my wiper motor.It groans when > turned on.Bought a refurbished one from Ray Cave.Now just have to talk with my > mechanic.
> > Take care,LaurieOriginal Message -----
> > From:
> richmccolman
> > To:
> 2cylinderhondas@yahoogroups.com
> > Sent: Wednesday, November 07, 2012 4:46 AM
> > Subject:
> [2cylinderhondas] Re: loose air intake temp flap
> > Great stories, Laurie! I bet the trip to Toronto and in a Honda 600 > was quite an experience.
> > Best of luck with your coupe. Let me
> know how you fare finding a spring.
> > Take care,
> > Richard
> > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > > Hi
> Richard,
> > > Of all the cool cars i've had and let go,the Honda was > the car i missed the most.Drove my original from Ca.to Toronto, Canada and > back i n 74'.Spent the summer at our family cottage. Had a blast! Vowed i > would someday have another.I do now ,and love just seeing her profile under > her cover in my garage.Kisses to my Baby car. We were in our 4th of July > parade here in Prescott,Az.WOW! What a reception from radio broadcasts,TV > etc.I belong to Prescott Antique Car Club.My car won in a car show against > Bill Colfords car.Not sure if you know him,but he is a Honda guy.He was the > main instrument to my finding my car. Sorry to blather on and on.Too many > stories...(fun stuff). Take Care and Love your Baby ,Laurie > > > From:
> richmccolman
> > > To:
> 2cylinderhondas@yahoogroups.com
> > > Sent: Tuesday, November 06, 2012 4:15 AM
> > > Subject:
> [2cylinderhondas] Re: loose air intake temp flap
> > > Hi Laurie -- yes, I have a coupe -- it's pop
> orange. I owned a pale yellow sedan back in the '70s. I always thought the > coupes were especially cute, so that's what I went for when the "600 bug" came > back and bit me a couple of years ago.
> > > Good luck -
> Richard
> > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > > > Thanx
> again ,Richard
> > > > I'll let you know if i run in to any probs.
> Is your car a Coupe? What color? Mine is Green,,just like the one i bought in > 1972. Bumper is different as it's manufacter date is 11/71.But was sold as a > 72.
> > > > H'ppy Honda'ing,Laurie
> > > > ----- Original
> Message -----
> > > > From: richmccolman
> > > > To:
> 2cylinderhondas@yahoogroups.com
> > > > Sent: Monday, November 05, 2012 7:04 PM
> Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > > Glad to help, Laurie,
> and good luck finding the spring. Let me know if you have trouble getting what > you need -- if so, I'll be happy to send you my extra one.
> > > > Richard
> > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > Hi Richard,
> > > > > Thanks for the spring info.There is a
> Lowe's about 45 min from me(live sort of in the boonie's).I'll check it out > the next time i'm out that way. Might have weather coming our way on friday...
> not ready for it yet!! I'll keep your post and let you know if i have any > probs.Thanx for the offer of your second spring, that's so nice.One thing > about Honda Baby Car people is that they are very sharing and giving.
> > > > Thank You,Laurie
> > > > > ----- Original Message
> -----
> > > > > From: richmccolman
> > > > > To:
> 2cylinderhondas@yahoogroups.com
> > > > > Sent: Monday, November 05, 2012 4:55 PM
> > > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > Hi Laurie - The spring I got is 3/8" x 2" x .035". (That's 3/8" > diameter, 2" long including the loop-hooks on the ends, with the spring's wire > diameter of .035".) The safe working load is 0.94 lbs.
> > > > > Do you have any Lowe's home improvement stores in your > area? (It looks like most of the Lowe's stores in AZ are clustered around > Phoenix and Tucson, with one in Prescott and one in Show Low.) If so, you > might be able to get the same exact item I did - a two-pack of these springs.
> If not, and if you can't find a good source of similar springs somewhere else, > let me know and I'd be happy to send you the second one out of my > two-pack.
> > > > > Note that the lower
> attachment point for the spring -- a little tab with a tiny notch that hangs > below the opening to the air cleaner intake -- might need to be bent slightly > forward or rearward to allow the flap to stay firmly open when opened with the > lever and also stay firmly closed when closed with the lever. (You'll see what > I mean if this turns out to be an issue for you.) It's simple to bend it to > the right position, and will be necessary if the tab had ever gotten bent out > of its optimal position at some time in the past, as mine was.
> > > > > Richard
> > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > > > Rich,what size spring did you get? My car was bought restored > but the guy i bought it from disabled the flap so it just 'flaps'.Getting cold > here in No.Az.Only drive the car every couple of weeks but i would like it in > working order.Thanx,Laurie + 1972 Honda z600 Coupr.
> > ----- Original Message -----
> > > > > > From:
> richmccolman
> > > > > > To:
> 2cylinderhondas@yahoogroups.com
> > > > > > Sent: Sunday, November 04, 2012 9:28 AM
> > > > > Subject: [2cylinderhondas] Re: loose air intake temp > flap
> > > > > > Bought a spring at Lowe's and put
> it on -- temp control lever/flap works great now.
> > > > > > Thanks for the input!
> > > > > > Richard
> > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > > Ahh, yes -- I see now. Thanks for
> pointing me in the right direction on that. I suspected that those crimps on > the lever may have been intended as a retainer for the spring hook, but wasn't > sure. This is confirmation.
> > > > > Now I just have to figure out what sort of spring to use.
> I may end up having to buy several in a particular length range -- ones with > different amounts of tension -- and see what works best.
> > > > > > > Thanks again,
> > > > > > > Richard
> > > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "twincarb600" wrote:
> > > > > > > > The spring will mount or go around
> the rod just up from the pivot point where it is horizonal. if you look close > you can see crimp marks on the shaft to keep it from sliding off that section > of rod. If you look at figure 2-62 in the Coupe Maintenance manual you can see > a picture that might help. It also shows on page 29 of the Coupe owners > manual.
> > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > > > > Okay, here's what will
> seem to some like a dumb question:
> > > > > > > > > Does the upper end of the spring
> attach to the intake air temp control lever where it pivots -- the part of the > lever at the rotational axis -- or it is attached further up/out on the lever > handle? (I'm trying to figure out whether the spring merely pulls down on the > pivoting shaft all the time to bind it a little and keep it from moving due > simply to friction, or whether the spring biases the lever toward either one > end position of the lever's range of rotation or the other, forcing it to > rotate to one extreme of rotation or the other once it's pushed by > hand.)
> > > > I looked for images that would show where the upper end of the > spring attaches, but none were clear and close enough to show this in detail.
> The parts breakdown is of no real use, of course, because it shows an exploded > view, with all the parts separated from each other.
> > > > > > > > > If I had the
> original spring in hand, I think I'd be able to figure all this out based upon > the spring's length and tension characteristics, but I'm actually missing the > spring. My thought was to try finding a few generic spring replacements and > try them one-at-a-time. But since I don't know for sure where the original > spring was supposed to attach to the lever, I'm not sure what length and > tension comes close to being correct.
> > > > > > > > > Apologies for my ignorance -
> guidance would be appreciated!
> > > > > > > > > Thanks,
> Richard
> > > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > > > > > Oh, wow -
> thanks a bunch for pointing that out! Indeed there is no spring there. Didn't > even realize I was missing a part.
> > > > > > > > > > Now I just have to go
> about finding that spring, or a generic one with similar length & tension.
> I wonder if anyone has any pointers on a source for one...
> Richard
> > > > > > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "twincarb600" wrote:
> > > > > > > > > > > Or you
> could replace the missing spring that was suppose to hold between > summer/winter.
> > > > > > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > Hi guys - the rubber air intake temperature control flap on my air > cleaner is loose to the point that I can set the flap for the cold-weather > position (needed now that it's getting colder here in NC), but within a couple > of minutes of vibration with the engine running, the flap will flop open to > the warm-weather position. It looks like, over time, the rubber flap may have > contracted just enough that the portion surrounding the metal temp control > lever shaft is no longer a snug fit between the two sides of the sheet-metal > intake snoot of the air cleaner.
> > > > > > > > > > > > I'm
> contemplating eliminating the slack by cutting a slot into one side of a small > flat washer and jamming the washer between the flap's pivot (and around the > metal handle shaft) on one side and the adjacent side of the intake snoot.
> Another option, I suppose, would be to squeeze the two sides of the intake > snoot together with a large pair of vice grips just enough to re-establish > mechanical tension between the snoot and the rubber flap. But before I do > either of these things, I wanted to check and see if anyone on the list has > dealt with this sort of problem in a better way.
> > > Thanks in advance,
> Richard
richmccolman
Posts: 39
Joined: Wed Jun 20, 2012 9:47 am

Re: loose air intake temp flap

Post by richmccolman »

Okay - so I guess I wasn't far off the mark imagining a lot of downshifting in your area, Laurie.
I'm in NC, around the Raleigh-Durham area. Much flatter terrain than where you are, and only ~300 ft above sea level. Even still, I don't drive my coupe out on highways much. And with fewer grades than you have, I suspect I don't have to downshift and rev up as much as you have to.
Have fun in the snow!
Richard
--- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> Hi Richard,
> Prescott is a mile high city.But there are lots of ups and downs.We're not on a plateau.It is considered a mountain community because some areas go up to 6500 ft.I live at about 5300(Prescott County) and Prescott is at a mile.I usually just drive her to work every couple of weeks. There are areas i won't even go because i would have to downshift and that would probably tick people off behind me.Some areas i have to get a good run going.Definitely not an non-adjusting carburetor region.But i deal with it. I don't expect any more than the car can give. I'm still having a blast with her.Not going to worry about the wiper motor right now,especially going in to winter.Won't drive it in bad weather.She'll just be a garage queen that i adoringly look at.I am looking for a trailer,though that i can pull behind my RV.Chance of snow tonight.Where are you located?
> Take Care,Laurie
> ----- Original Message -----
> From: richmccolman
> To:
2cylinderhondas@yahoogroups.com
> Sent: Friday, November 09, 2012 4:42 AM
> Subject: [2cylinderhondas] Re: loose air intake temp flap
> Laurie - Do you have many long inclines on the roads where you live? (I'm having visions of lots of 2nd- and 3rd-gear driving in a little Honda 600.) Or are you on a high plateau?
> Good luck with your wiper motor!
> Take care,
> Richard
> --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > Richard,
> > That was a once in a lifetime trip! Honda never even hiccuped.Didn't like the altitude much going up to Flagstaff, but we did it.Runs fine here at altitude (5400-5600ft)Now just have to do something about my wiper motor.It groans when turned on.Bought a refurbished one from Ray Cave.Now just have to talk with my mechanic.
> > Take care,LaurieOriginal Message -----
> > From: richmccolman
> > To:
2cylinderhondas@yahoogroups.com
> > Sent: Wednesday, November 07, 2012 4:46 AM
> > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > Great stories, Laurie! I bet the trip to Toronto and in a Honda 600 was quite an experience.
> > Best of luck with your coupe. Let me know how you fare finding a spring.
> > Take care,
> > Richard
> > --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > > Hi Richard,
> > > Of all the cool cars i've had and let go,the Honda was the car i missed the most.Drove my original from Ca.to Toronto, Canada and back i n 74'.Spent the summer at our family cottage. Had a blast! Vowed i would someday have another.I do now ,and love just seeing her profile under her cover in my garage.Kisses to my Baby car. We were in our 4th of July parade here in Prescott,Az.WOW! What a reception from radio broadcasts,TV etc.I belong to Prescott Antique Car Club.My car won in a car show against Bill Colfords car.Not sure if you know him,but he is a Honda guy.He was the main instrument to my finding my car. Sorry to blather on and on.Too many stories...(fun stuff). Take Care and Love your Baby ,Laurie
> > > From: richmccolman
> > > To:
2cylinderhondas@yahoogroups.com
> > > Sent: Tuesday, November 06, 2012 4:15 AM
> > > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > Hi Laurie -- yes, I have a coupe -- it's pop orange. I owned a pale yellow sedan back in the '70s. I always thought the coupes were especially cute, so that's what I went for when the "600 bug" came back and bit me a couple of years ago.
> > > Good luck - Richard
> > > --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > > > Thanx again ,Richard
> > > > I'll let you know if i run in to any probs. Is your car a Coupe? What color? Mine is Green,,just like the one i bought in 1972. Bumper is different as it's manufacter date is 11/71.But was sold as a 72.
> > > > H'ppy Honda'ing,Laurie
> > > > ----- Original Message -----
> > > > From: richmccolman
> > > > To:
2cylinderhondas@yahoogroups.com
> > > > Sent: Monday, November 05, 2012 7:04 PM
> > > > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > > Glad to help, Laurie, and good luck finding the spring. Let me know if you have trouble getting what you need -- if so, I'll be happy to send you my extra one.
> > > > Richard
> > > > --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > > > > Hi Richard,
> > > > > Thanks for the spring info.There is a Lowe's about 45 min from me(live sort of in the boonie's).I'll check it out the next time i'm out that way. Might have weather coming our way on friday... not ready for it yet!! I'll keep your post and let you know if i have any probs.Thanx for the offer of your second spring, that's so nice.One thing about Honda Baby Car people is that they are very sharing and giving.
> > > > > Thank You,Laurie
> > > > > ----- Original Message -----
> > > > > From: richmccolman
> > > > > To:
2cylinderhondas@yahoogroups.com
> > > > > Sent: Monday, November 05, 2012 4:55 PM
> > > > > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > > > Hi Laurie - The spring I got is 3/8" x 2" x .035". (That's 3/8" diameter, 2" long including the loop-hooks on the ends, with the spring's wire diameter of .035".) The safe working load is 0.94 lbs.
> > > > > Do you have any Lowe's home improvement stores in your area? (It looks like most of the Lowe's stores in AZ are clustered around Phoenix and Tucson, with one in Prescott and one in Show Low.) If so, you might be able to get the same exact item I did - a two-pack of these springs. If not, and if you can't find a good source of similar springs somewhere else, let me know and I'd be happy to send you the second one out of my two-pack.
> > > > > Note that the lower attachment point for the spring -- a little tab with a tiny notch that hangs below the opening to the air cleaner intake -- might need to be bent slightly forward or rearward to allow the flap to stay firmly open when opened with the lever and also stay firmly closed when closed with the lever. (You'll see what I mean if this turns out to be an issue for you.) It's simple to bend it to the right position, and will be necessary if the tab had ever gotten bent out of its optimal position at some time in the past, as mine was.
> > > > > Richard
> > > > > --- In
2cylinderhondas@yahoogroups.com
, "Laurie" wrote:
> > > > > > Rich,what size spring did you get? My car was bought restored but the guy i bought it from disabled the flap so it just 'flaps'.Getting cold here in No.Az.Only drive the car every couple of weeks but i would like it in working order.Thanx,Laurie + 1972 Honda z600 Coupr.
> > > > > > ----- Original Message -----
> > > > > > From: richmccolman
> > > > > > To:
2cylinderhondas@yahoogroups.com
> > > > > > Sent: Sunday, November 04, 2012 9:28 AM
> > > > > > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > > > > Bought a spring at Lowe's and put it on -- temp control lever/flap works great now.
> > > > > > Thanks for the input!
> > > > > > Richard
> > > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > > Ahh, yes -- I see now. Thanks for pointing me in the right direction on that. I suspected that those crimps on the lever may have been intended as a retainer for the spring hook, but wasn't sure. This is confirmation.
> > > > > > > Now I just have to figure out what sort of spring to use. I may end up having to buy several in a particular length range -- ones with different amounts of tension -- and see what works best.
> > > > > > > Thanks again,
> > > > > > > Richard
> > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "twincarb600" wrote:
> > > > > > > > The spring will mount or go around the rod just up from the pivot point where it is horizonal. if you look close you can see crimp marks on the shaft to keep it from sliding off that section of rod. If you look at figure 2-62 in the Coupe Maintenance manual you can see a picture that might help. It also shows on page 29 of the Coupe owners manual.
> > > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > > > > Okay, here's what will seem to some like a dumb question:
> > > > > > > > > Does the upper end of the spring attach to the intake air temp control lever where it pivots -- the part of the lever at the rotational axis -- or it is attached further up/out on the lever handle? (I'm trying to figure out whether the spring merely pulls down on the pivoting shaft all the time to bind it a little and keep it from moving due simply to friction, or whether the spring biases the lever toward either one end position of the lever's range of rotation or the other, forcing it to rotate to one extreme of rotation or the other once it's pushed by hand.)
> > > > > > > > > I looked for images that would show where the upper end of the spring attaches, but none were clear and close enough to show this in detail. The parts breakdown is of no real use, of course, because it shows an exploded view, with all the parts separated from each other.
> > > > > > > > > If I had the original spring in hand, I think I'd be able to figure all this out based upon the spring's length and tension characteristics, but I'm actually missing the spring. My thought was to try finding a few generic spring replacements and try them one-at-a-time. But since I don't know for sure where the original spring was supposed to attach to the lever, I'm not sure what length and tension comes close to being correct.
> > > > > > > > > Apologies for my ignorance - guidance would be appreciated!
> > > > > > > > > Thanks,
> > > > > > > > > Richard
> > > > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > > > > > Oh, wow - thanks a bunch for pointing that out! Indeed there is no spring there. Didn't even realize I was missing a part.
> > > > > > > > > > Now I just have to go about finding that spring, or a generic one with similar length & tension. I wonder if anyone has any pointers on a source for one...
> > > > > > > > > > Richard
> > > > > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "twincarb600" wrote:
> > > > > > > > > > > Or you could replace the missing spring that was suppose to hold between summer/winter.
> > > > > > > > > > > --- In
2cylinderhondas@yahoogroups.com
, "richmccolman" wrote:
> > > > > > > > > > > > Hi guys - the rubber air intake temperature control flap on my air cleaner is loose to the point that I can set the flap for the cold-weather position (needed now that it's getting colder here in NC), but within a couple of minutes of vibration with the engine running, the flap will flop open to the warm-weather position. It looks like, over time, the rubber flap may have contracted just enough that the portion surrounding the metal temp control lever shaft is no longer a snug fit between the two sides of the sheet-metal intake snoot of the air cleaner.
> > > > > > > > > > > > I'm contemplating eliminating the slack by cutting a slot into one side of a small flat washer and jamming the washer between the flap's pivot (and around the metal handle shaft) on one side and the adjacent side of the intake snoot. Another option, I suppose, would be to squeeze the two sides of the intake snoot together with a large pair of vice grips just enough to re-establish mechanical tension between the snoot and the rubber flap. But before I do either of these things, I wanted to check and see if anyone on the list has dealt with this sort of problem in a better way.
> > > > > > > > > > > > Thanks in advance,
> > > > > > > > > > > > Richard
Laurie
Posts: 15
Joined: Thu Jun 14, 2012 10:28 am

Re: loose air intake temp flap

Post by Laurie »

NASCAR country!
I'm a NASCAR nut.24,14,29.Usually spend a week in Avondale,AZ for the spring race in my RV in March.Is it ok to run Stab-bil in the Honda's fuel tank?It's not going to be driven much this winter.Snow didn't amount to much,but it is cold out.Last weekend was mid seventies.Todays high 38.
Take Care,
Laurie+Lil Honda
> ----- Original Message -----
> From:
> richmccolman
> To:
> 2cylinderhondas@yahoogroups.com
> Sent:
> Saturday, November 10, 2012 11:19
> AM
> Subject:
> [2cylinderhondas] Re: loose air
> intake temp flap
> Okay - so I guess I wasn't far off the mark imagining a lot of downshifting > in your area, Laurie.
> I'm in NC, around the Raleigh-Durham area. Much
> flatter terrain than where you are, and only ~300 ft above sea level. Even > still, I don't drive my coupe out on highways much. And with fewer grades than > you have, I suspect I don't have to downshift and rev up as much as you have > to.
> Have fun in the snow!
> Richard
> --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > Hi Richard,
> Prescott is a mile high city.But there are lots of ups and downs.We're not on > a plateau.It is considered a mountain community because some areas go up to > 6500 ft.I live at about 5300(Prescott County) and Prescott is at a mile.I > usually just drive her to work every couple of weeks. There are areas i won't > even go because i would have to downshift and that would probably tick people > off behind me.Some areas i have to get a good run going.Definitely not an > non-adjusting carburetor region.But i deal with it. I don't expect any more > than the car can give. I'm still having a blast with her.Not going to worry > about the wiper motor right now,especially going in to winter.Won't drive it > in bad weather.She'll just be a garage queen that i adoringly look at.I am > looking for a trailer,though that i can pull behind my RV.Chance of snow > tonight.Where are you located?
> > Take Care,Laurie
> > ----- Original
> Message -----
> > From: richmccolman
> > To:
> 2cylinderhondas@yahoogroups.com
> > Sent: Friday, November 09, 2012 4:42 AM
> > Subject:
> [2cylinderhondas] Re: loose air intake temp flap
> > Laurie - Do you have many long inclines on the roads where you live?
> (I'm having visions of lots of 2nd- and 3rd-gear driving in a little Honda > 600.) Or are you on a high plateau?
> > Good luck with your wiper
> motor!
> > Take care,
> > Richard
> --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > > Richard,
> > That was a once in a lifetime trip! Honda never even hiccuped.Didn't like > the altitude much going up to Flagstaff, but we did it.Runs fine here at > altitude (5400-5600ft)Now just have to do something about my wiper motor.It > groans when turned on.Bought a refurbished one from Ray Cave.Now just have to > talk with my mechanic.
> > > Take care,LaurieOriginal Message -----
> > > From: richmccolman
> > > To:
> 2cylinderhondas@yahoogroups.com
> > > Sent: Wednesday, November 07, 2012 4:46 AM
> > > Subject:
> [2cylinderhondas] Re: loose air intake temp flap
> > > Great stories, Laurie! I bet the trip to Toronto
> and in a Honda 600 was quite an experience.
> > > Best of
> luck with your coupe. Let me know how you fare finding a spring.
> > > Take care,
> > > Richard
> > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > > > Hi
> Richard,
> > > > Of all the cool cars i've had and let go,the Honda
> was the car i missed the most.Drove my original from Ca.to Toronto, Canada and > back i n 74'.Spent the summer at our family cottage. Had a blast! Vowed i > would someday have another.I do now ,and love just seeing her profile under > her cover in my garage.Kisses to my Baby car. We were in our 4th of July > parade here in Prescott,Az.WOW! What a reception from radio broadcasts,TV > etc.I belong to Prescott Antique Car Club.My car won in a car show against > Bill Colfords car.Not sure if you know him,but he is a Honda guy.He was the > main instrument to my finding my car. Sorry to blather on and on.Too many > stories...(fun stuff). Take Care and Love your Baby ,Laurie
> From: richmccolman
> > > > To:
> 2cylinderhondas@yahoogroups.com
> > > > Sent: Tuesday, November 06, 2012 4:15 AM
> Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > > Hi Laurie -- yes, I
> have a coupe -- it's pop orange. I owned a pale yellow sedan back in the '70s.
> I always thought the coupes were especially cute, so that's what I went for > when the "600 bug" came back and bit me a couple of years ago.
> > > > Good luck - Richard
> > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > Thanx again ,Richard
> > > > > I'll let you know if i run in
> to any probs. Is your car a Coupe? What color? Mine is Green,,just like the > one i bought in 1972. Bumper is different as it's manufacter date is 11/71.But > was sold as a 72.
> > > > > H'ppy Honda'ing,Laurie
> > > ----- Original Message -----
> > > > > From:
> richmccolman
> > > > > To:
> 2cylinderhondas@yahoogroups.com
> > > > > Sent: Monday, November 05, 2012 7:04 PM
> > > Subject: [2cylinderhondas] Re: loose air intake temp flap
> > > Glad to help, Laurie, and good luck finding the spring. Let me know > if you have trouble getting what you need -- if so, I'll be happy to send you > my extra one.
> > > > > Richard
> > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > > > Hi Richard,
> > > > > > Thanks for the spring
> info.There is a Lowe's about 45 min from me(live sort of in the boonie's).I'll > check it out the next time i'm out that way. Might have weather coming our way > on friday... not ready for it yet!! I'll keep your post and let you know if i > have any probs.Thanx for the offer of your second spring, that's so nice.One > thing about Honda Baby Car people is that they are very sharing and > giving.
> > > > > > Thank You,Laurie
> > ----- Original Message -----
> > > > > > From:
> richmccolman
> > > > > > To:
> 2cylinderhondas@yahoogroups.com
> > > > > > Sent: Monday, November 05, 2012 4:55 PM
> > > > > Subject: [2cylinderhondas] Re: loose air intake temp > flap
> > > > > > Hi Laurie - The spring I got is
> 3/8" x 2" x .035". (That's 3/8" diameter, 2" long including the loop-hooks on > the ends, with the spring's wire diameter of .035".) The safe working load is > 0.94 lbs.
> > > > > > Do you have
> any Lowe's home improvement stores in your area? (It looks like most of the > Lowe's stores in AZ are clustered around Phoenix and Tucson, with one in > Prescott and one in Show Low.) If so, you might be able to get the same exact > item I did - a two-pack of these springs. If not, and if you can't find a good > source of similar springs somewhere else, let me know and I'd be happy to send > you the second one out of my two-pack.
> > > > > Note that the lower attachment point for the spring -- a > little tab with a tiny notch that hangs below the opening to the air cleaner > intake -- might need to be bent slightly forward or rearward to allow the flap > to stay firmly open when opened with the lever and also stay firmly closed > when closed with the lever. (You'll see what I mean if this turns out to be an > issue for you.) It's simple to bend it to the right position, and will be > necessary if the tab had ever gotten bent out of its optimal position at some > time in the past, as mine was.
> > > Richard
> > > > > > ---
> In
> 2cylinderhondas@yahoogroups.com
> ,
> "Laurie" wrote:
> > > > > > Rich,what size spring did you get? My car was bought > restored but the guy i bought it from disabled the flap so it just > 'flaps'.Getting cold here in No.Az.Only drive the car every couple of weeks > but i would like it in working order.Thanx,Laurie + 1972 Honda z600 > Coupr.
> > > > > > > ----- Original Message -----
> > > > > > From: richmccolman
> To:
> 2cylinderhondas@yahoogroups.com
> > > > > > > Sent: Sunday, November 04, 2012 9:28
> AM
> > > > > > > Subject: [2cylinderhondas] Re: loose air
> intake temp flap
> Bought a spring at Lowe's and put it on -- temp control lever/flap works great > now.
> > > > > > > Thanks
> for the input!
> > Richard
> > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > > > Ahh, yes -- I see now. Thanks for
> pointing me in the right direction on that. I suspected that those crimps on > the lever may have been intended as a retainer for the spring hook, but wasn't > sure. This is confirmation.
> > > > > > > Now I just have to figure out what sort of
> spring to use. I may end up having to buy several in a particular length range > -- ones with different amounts of tension -- and see what works best.
> > > > > > > > Thanks
> again,
> > Richard
> > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "twincarb600" wrote:
> > > > > > > > > The spring will mount or go
> around the rod just up from the pivot point where it is horizonal. if you look > close you can see crimp marks on the shaft to keep it from sliding off that > section of rod. If you look at figure 2-62 in the Coupe Maintenance manual you > can see a picture that might help. It also shows on page 29 of the Coupe > owners manual.
> > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > > > > > Okay, here's
> what will seem to some like a dumb question:
> > > > > > > > > > Does the upper
> end of the spring attach to the intake air temp control lever where it pivots > -- the part of the lever at the rotational axis -- or it is attached further > up/out on the lever handle? (I'm trying to figure out whether the spring > merely pulls down on the pivoting shaft all the time to bind it a little and > keep it from moving due simply to friction, or whether the spring biases the > lever toward either one end position of the lever's range of rotation or the > other, forcing it to rotate to one extreme of rotation or the other once it's > pushed by hand.)
> > > > > > > > I looked for images that would show where
> the upper end of the spring attaches, but none were clear and close enough to > show this in detail. The parts breakdown is of no real use, of course, because > it shows an exploded view, with all the parts separated from each > other.
> > > > > > If I had the original spring in hand, I think I'd be > able to figure all this out based upon the spring's length and tension > characteristics, but I'm actually missing the spring. My thought was to try > finding a few generic spring replacements and try them one-at-a-time. But > since I don't know for sure where the original spring was supposed to attach > to the lever, I'm not sure what length and tension comes close to being > correct.
> > > > > > > Apologies for my ignorance - guidance would be > appreciated!
> > > > > > > > Thanks,
> Richard
> > > > > > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > > > > > > > > Oh,
> wow - thanks a bunch for pointing that out! Indeed there is no spring there.
> Didn't even realize I was missing a part.
> > > > > > > > > > > Now
> I just have to go about finding that spring, or a generic one with similar > length & tension. I wonder if anyone has any pointers on a source for > one...
> > > > > > > > Richard
> > > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "twincarb600" wrote:
> Or you could replace the missing spring that was suppose to hold between > summer/winter.
> > > > > > > > > > > > --- In
> 2cylinderhondas@yahoogroups.com
> ,
> "richmccolman" wrote:
> > > > Hi guys - the rubber air intake temperature control flap on my > air cleaner is loose to the point that I can set the flap for the cold-weather > position (needed now that it's getting colder here in NC), but within a couple > of minutes of vibration with the engine running, the flap will flop open to > the warm-weather position. It looks like, over time, the rubber flap may have > contracted just enough that the portion surrounding the metal temp control > lever shaft is no longer a snug fit between the two sides of the sheet-metal > intake snoot of the air cleaner.
> > I'm contemplating eliminating the slack by cutting a slot into one side > of a small flat washer and jamming the washer between the flap's pivot (and > around the metal handle shaft) on one side and the adjacent side of the intake > snoot. Another option, I suppose, would be to squeeze the two sides of the > intake snoot together with a large pair of vice grips just enough to > re-establish mechanical tension between the snoot and the rubber flap. But > before I do either of these things, I wanted to check and see if anyone on the > list has dealt with this sort of problem in a better way.
> > > > > > > Thanks in advance,
> > > > > Richard
Post Reply